In the field of industrial transportation, coal-water slurry, as an efficient and clean fuel medium, the reliability and adaptability of its conveying equipment directly affect production efficiency. The AH series coal-water slurry pump, as a representative product among centrifugal slurry pumps, with its comprehensive performance design, is widely used in heavy-duty working conditions such as mining, chemical industry, and electric power, especially in the continuous transportation of high-abrasive, high-density coal-water slurry. This article will comprehensively analyze the core advantages of the AH series coal-water slurry pump from the aspects of structural characteristics, technical advantages, sealing system and application scenarios.
1. Basic Definition and Design Orientation of the Equipment
The AH series coal-water slurry pump is a horizontal, cantilever, single-stage centrifugal slurry pump, specially designed to solve the problem of conveying high-concentration coal-water slurry (with high concentration of solid particles and strong abrasiveness). Its core design concept is to meet the continuous operation requirements under heavy industrial scenarios by strengthening structural stability and wear resistance - whether it is mine mill discharge, power plant ash treatment, or abrasive slurry transportation in the chemical industry, it can maintain efficient and reliable operation.
Compared with ordinary centrifugal pumps, the differentiated advantages of the AH series coal-water slurry pump are reflected in three aspects:
- Medium adaptability
- Working condition tolerance
- Continuous operation capability
2. Core Structural Characteristics and Technical Parameters
The structural design of the AH series coal-water slurry pump revolves around the three core goals of "wear resistance, easy maintenance, and high stability". The key structural characteristics are as follows:
(1) Basic Structural Form
Adopting a horizontal cantilever layout, one end of the pump shaft is connected to the motor, and the other end cantilever supports the impeller, without the need for additional intermediate bearings, simplifying the structural complexity. The single-stage impeller design ensures that the flow path of the medium in the pump cavity is short and direct, reducing particle deposition and wear caused by complex flow paths. At the same time, the pump body adopts a volute structure, and through the gradual flow path design, the kinetic energy transmitted by the impeller is efficiently converted into static pressure energy, improving the delivery pressure and efficiency.
(2)Design of Wear-Resistant Core Components
- Material of flow-through parts
- Component interchangeability
(3)Enhancement of Structural Stability
- Bearing assembly
- Impeller adjustment mechanism
- Flexibility of discharge direction
3. Sealing System: Multiple Schemes Adapt to Complex Working Conditions
The high abrasiveness and high concentration of coal-water slurry put strict requirements on the sealing system of the pump - it is necessary to prevent medium leakage (avoid environmental pollution and material loss) and resist the wear of the sealing parts by particles. The AH series coal-water slurry pump provides three sealing schemes, which can be flexibly selected according to specific working conditions:
(1)Packing Seal: Strong Versatility, Adaptable to All Working Conditions
Packing seal is a traditional sealing scheme for rotating shafts. It forms a labyrinth seal structure by filling elastic sealing materials (such as oil-impregnated asbestos, aramid fiber, Teflon) between the shaft sleeve and the stuffing box. The packing seal design of the AH series has two major optimizations:
- Optional flushing modes: It supports low flushing (a small amount of clean water is continuously flushed to reduce medium intrusion) or full flushing (high-pressure clean water forms a sealing barrier, suitable for high-pressure working conditions). It isolates the coal-water slurry from the sealing parts through flushing water, reducing the wear rate.
- Material adaptability: For special working conditions, corrosion-resistant Teflon packing (suitable for acid-containing coal-water slurry), high-temperature resistant aramid fiber packing (suitable for medium above 80℃), or ceramic shaft sleeve (high hardness and strong wear resistance) can be used to further extend the service life of the sealing system.
The advantage of this scheme is simple structure and convenient maintenance, which is suitable for most coal-water slurry transportation scenarios, especially for working conditions that do not require extreme sealing but need frequent maintenance.
(2)Oil Press Seal: Efficient Sealing in Water-Deficient Environment
"Oil press seal" (also known as "auxiliary impeller seal") is a non-contact sealing scheme. Its core principle is that the auxiliary impeller at the rear of the impeller rotates to generate centrifugal force to form a pressure barrier to prevent coal-water slurry from leaking to the shaft end. At the same time, it is combined with gland seal or lip seal as an auxiliary to form double protection.
The unique advantage of this scheme is that it does not rely on flushing water, and is suitable for the following scenarios:
- Lack of water or poor water quality on site (such as remote mining areas), unable to provide flushing water sources;
- It is necessary to avoid the dilution of the concentration caused by the mixing of sealing water into the coal-water slurry (such as the transportation of proportioning slurry in fine chemical industry).
The auxiliary impeller rotates synchronously with the main impeller, with no contact wear, long service life, simple structure and low maintenance cost.
(3) Mechanical Seal: Leakage Prevention Upgrade, Adaptable to High-Pressure Working Conditions
For high-pressure (outlet pressure ≥ 1.6MPa) or scenarios with strict requirements on leakage control (such as food-grade coal-water slurry transportation), the AH series can be equipped with anti-leakage mechanical seals. Its core is to form a sealing surface through the precise fitting of the moving ring and the static ring (surface roughness Ra ≤ 0.2μm), and cooperate with the spring compensation mechanism to ensure that the end faces are always in close contact to prevent medium leakage.
The mechanical seal design of the TH series heavy-duty slurry pump is further optimized:
- It adopts a cartridge structure, no need to adjust the seal gap during installation, and the replacement time is 50% shorter than that of traditional mechanical seals;
- The moving ring material is cemented carbide (such as tungsten carbide), and the static ring is made of impregnated graphite, which is wear-resistant and has a low friction coefficient, suitable for high-speed (≤1450r/min) operation;
- Single-end or double-end mechanical seals can be selected according to the medium characteristics (double-end is suitable for toxic and corrosive coal-water slurry).
4. Industrial Application Scenarios: Covering Heavy-Duty Transportation Needs in Multiple Fields
The comprehensive performance of the AH series coal-water slurry pump makes it a core conveying equipment in many industrial fields, especially in scenarios related to coal-water slurry:
(1) Coal Industry: Preparation and Transportation of Coal-Water Slurry
In the coal-water slurry production line, the AH series pump undertakes two key tasks:
- Washing and selection link: transporting coarse coal slurry (with coal particle diameter ≤ 5mm) generated during raw coal washing. The high-chromium alloy impeller can withstand the continuous scouring of coal particles;
- Storage and supply: transporting the prepared high-concentration coal-water slurry (concentration 65%-70%) from the storage tank to the boiler or combustion equipment. The combination of rubber liner and impeller can reduce coal particle breakage and ensure slurry stability.
(2) Power Industry: Transportation of Ash and Coal-Water Slurry Fuel
- Ash treatment: In thermal power plants, the AH pump is used to transport fly ash slurry (with ash particle diameter ≤ 200 mesh) and slag slurry (with large particles and strong abrasiveness) discharged from the boiler. The high-chromium alloy wet parts can resist long-term wear of ash;
- Coal-water slurry fuel transportation: Some power plants use coal-water slurry as an alternative fuel. The AH pump can stably transport the coal-water slurry to the burner by precisely controlling the flow and pressure, ensuring combustion efficiency.
(3)Mining Field: Transportation of Ore Slurry and Tailings
- Mill discharge: In mineral processing plants, the high-concentration ore slurry (such as copper ore slurry, iron ore slurry) discharged from the mill contains a large number of metal particles. The short cantilever bearing design of the AH pump can withstand the impact load of the medium and run continuously without failure;
- Tailings transportation: Tailings slurry (waste slurry remaining after mineral processing) usually contains fine-grained sediment. The AH pump with rubber lining can reduce noise and wear during transportation, and adapt to long-distance pipeline transportation (head up to 100m or more).
(4)Chemical and Building Materials Industry: Transportation of Abrasives and Mortar
- Chemical field: In the production of phosphate fertilizer and potassium fertilizer, the AH pump transports abrasive slurry containing phosphate ore and potassium salt (solid content ≥ 40%). The stainless steel version can resist the corrosion of the medium;
- Building materials industry: It is used for the transportation of cement slurry and mortar. The rubber impeller can reduce the breakage of cement particles, ensure the uniformity of the slurry, and is easy to clean to avoid residual agglomeration.
(5)Water Conservancy Engineering: Dredging and Sediment Transportation
In river dredging and lake dredging projects, the AH pump can transport mud with high sand content (sand particle diameter ≤ 50mm). With wear-resistant high-chromium alloy wet parts and large flow design (some models can reach a flow rate of more than 1000m³/h), it can efficiently complete sediment transfer and accumulation operations.
5. Summary: Core Advantages of the AH Series Coal-Water Slurry Pump
Through targeted structural design and material selection, the AH series coal-water slurry pump is perfectly adapted to the transportation needs of high-abrasive and high-density coal-water slurry. Its core competitiveness is reflected in:
- Structural stability: large-diameter shaft and short cantilever bearing design ensure long-life operation under heavy working conditions;
- Wear resistance and adaptability: multi-material wet parts and interchangeable design can flexibly cope with coal-water slurry with different concentrations and abrasiveness;
- Sealing flexibility: three sealing schemes cover all working conditions, from water-deficient environment to high-pressure sealing requirements;
- Maintenance convenience: impeller adjustment and component replacement do not require disassembly of the pump body, significantly reducing downtime.
Whether it is coal-water slurry fuel transportation in the coal industry, or heavy-duty slurry treatment in electric power and mining, the AH series coal-water slurry pump, with its characteristics of "high efficiency, reliability and easy maintenance", has become a key equipment in the industrial transportation field, providing stable solutions for medium transportation under complex working conditions.
AH Slurry Pump Performance Parameter:
Model | Max. Power | Material | Clear water performance | Impeller
Vane No. |
Liner | Impeller | Capacity Q (m³/h) | Head H (m) | Speed n (rpm) | Eff.η (%) | NPSH (m) |
1.5/1B-AH | 15 | M | M | 12.6⁓28.8 | 6⁓68 | 1200⁓3800 | 40 | 2⁓4 | 5 |
RU | RU | 10.8⁓25.2 | 7⁓52 | 1400⁓3400 | 35 | 3 |
1.5/1B-AHH | 30 | M | M | 16.2⁓34.2 | 25~92 | 1400⁓2200 | 20 | 1⁓5.5 | 5 |
2/1.5B-AH | 15 | M | M | 32.4⁓72 | 6⁓58 | 1200⁓3200 | 45 | 3.5⁓8 | 5 |
RU | RU | 25.2 ⁓54 | 5.5⁓41 | 1000⁓2600 | 50 | 2.5⁓5 |
3/2C-AH | 30 | M | M | 39.6⁓86.4 | 12⁓64 | 1300⁓2700 | 55 | 4⁓6 | 5 |
RU | RU | 36⁓75.6 | 13⁓39 | 1300⁓2100 | 2⁓4 |
4/3C-AH | 30 | M | M | 86.4⁓198 | 9⁓52 | 1000⁓2200 | 71 | 4⁓6 | 5 |
4/3D-AH | 60 |
4/3C-AH | 30 | RU | RU | 79.2⁓180 | 5⁓34.5 | 800⁓1800 | 59 | 3⁓5 | 5 |
4/3D-AH | 60 |
4/3E-AHH | 120 | M | M | 126⁓252 | 12⁓97 | 600⁓1400 | 50 | 2⁓5 | 5 |
6/4D-AH | 60 | M | M | 162⁓360 | 12⁓56 | 800⁓1550 | 65 | 5⁓8 | 5 |
6/4E-AH | 120 |
6/4D-AH | 60 | RU | RU | 144⁓324 | 12⁓45 | 800⁓1350 | 65 | 3⁓5 | 5 |
6/4E-AH | 120 |
6/4F-AHH | 260 | M | M | 100⁓414 | 34⁓98 | 600⁓1000 | 64 | 2⁓8 | 5 |
8/6E-AH | 120 | M | M | 360⁓828 | 10⁓61 | 500⁓1140 | 72 | 2⁓9 | 5 |
8/6E-AH | 120 | RU | RU | 324⁓720 | 7⁓49 | 400⁓1000 | 65 | 5⁓10 | 5 |
10/8ST-AH | 560 | M | M | 612⁓1368 | 11⁓61 | 400⁓850 | 71 | 4⁓10 | 5 |
RU | RU | 540⁓1188 | 12⁓50 | 400⁓750 | 75 | 4⁓12 |
10/8E-M | 120 | M | M | 666⁓1440 | 14⁓60 | 600⁓1100 | 73 | 4⁓10 | 5 |
10/8E-M | 120 | RU | RU | 540~1188 | 10~42 | 500~900 | 79 | 5~9 | 5 |
12/10ST-AH | 560 | M | M | 936⁓1980 | 7⁓68 | 300⁓800 | 82 | 6 | 5 |
M | M | 720⁓1620 | 7⁓45 | 300⁓650 | 80 | 2.5⁓7.5 |
14/12ST-AH | 560 | M | M | 1260⁓2772 | 13⁓63 | 300⁓600 | 77 | 3⁓10 | 5 |
RU | RU | 1152⁓2520 | 13⁓44 | 300⁓500 | 79 | 3⁓8 |
|
16/14ST-AH | 560 | M | M | 1368⁓3060 | 11⁓63 | 250⁓550 | 79 | 4⁓10 | 5 |
16/14TU-AH | 1200 |
18/16ST-AH | 560 | M | M | 2160⁓5040 | 8⁓66 | 200⁓500 | 80 | 4.5⁓9 | 5 |
18/16TU-AH | 1200 |
20/18TU-AH | 1200 | M | M | 2520⁓5400 | 13⁓57 | 200⁓400 | 85 | 5⁓10 | 5 |